4
DU
Demo userProduction planner
Defects
Parts and units wasted on the shop floor, and what they cost. Record new defects from a work order.
Defects this month
10
45 recorded in total
Total waste cost
£756
£191.76 this month
Waste cost by part
Top componentsWaste cost by cause
Top descriptions
45 rows
| When | Defective part | Part description | Product being built | Work order | Serial | Qty | Unit cost | Total cost | Description | Reported by | Created | Updated |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 07 Oct 2026 16:35 | ELE1004 | Terminal block 2-way | SA2008 | 1097 | 12 | £0.25 | £3.00 | PCB mis-fit in housing | Sam | 07 Oct 2026 16:35 | 07 Oct 2026 16:35 | |
| 07 Oct 2026 15:56 | ELE1004 | Terminal block 2-way | SA2008 | 1095 | 8 | £0.25 | £2.00 | PCB mis-fit in housing | Jordan | 07 Oct 2026 15:56 | 07 Oct 2026 15:56 | |
| 05 Oct 2026 14:55 | MEC1004 | Ball bearing 608 | SA2001 | 1099 | SA2001-0002 | 1 | £0.35 | £0.35 | Solder bridge on pads | Alex | 05 Oct 2026 14:55 | 05 Oct 2026 14:55 |
| 04 Oct 2026 12:49 | Whole unit | Complete Motor Control Kit | FG1004 | 1114 | 1 | £129.53 | £129.53 | Failed final test, unrecoverable | Sam | 04 Oct 2026 12:49 | 04 Oct 2026 12:49 | |
| 04 Oct 2026 12:02 | Whole unit | Complete Drive motor unit | SA2002 | 1094 | 1 | £41.54 | £41.54 | Failed final test, unrecoverable | Sam | 04 Oct 2026 12:02 | 04 Oct 2026 12:02 | |
| 04 Oct 2026 11:24 | ELE1004 | Terminal block 2-way | SA2008 | 1088 | SA2008-0029 | 1 | £0.25 | £0.25 | PCB mis-fit in housing | Sam | 04 Oct 2026 11:24 | 04 Oct 2026 11:24 |
| 04 Oct 2026 09:09 | FAS1001 | M3 x 8 socket screw | SA2001 | 1098 | SA2001-0004 | 3 | £0.0300 | £0.0900 | Laser cut out of tolerance | Jordan | 04 Oct 2026 09:09 | 04 Oct 2026 09:09 |
| 04 Oct 2026 08:08 | PCB1001 | Controller PCB blank | SA2008 | 1085 | 12 | £1.20 | £14.40 | Dry joint found at test | Alex | 04 Oct 2026 08:08 | 04 Oct 2026 08:08 | |
| 02 Oct 2026 10:29 | FAS1004 | T-slot nut | SA2001 | 1102 | SA2001-0011 | 3 | £0.12 | £0.36 | PCB mis-fit in housing | Alex | 02 Oct 2026 10:29 | 02 Oct 2026 10:29 |
| 01 Oct 2026 12:40 | FAS1004 | T-slot nut | SA2001 | 1098 | SA2001-0005 | 2 | £0.12 | £0.24 | Solder bridge on pads | Jordan | 01 Oct 2026 12:40 | 01 Oct 2026 12:40 |
| 30 Sep 2026 13:08 | ELE1004 | Terminal block 2-way | SA2008 | 1097 | 1 | £0.25 | £0.25 | PCB mis-fit in housing | Sam | 30 Sep 2026 13:08 | 30 Sep 2026 13:08 | |
| 30 Sep 2026 11:16 | MET1003 | Mounting bracket | SA2001 | 1098 | 12 | £0.28 | £3.36 | PCB mis-fit in housing | Jordan | 30 Sep 2026 11:16 | 30 Sep 2026 11:16 | |
| 30 Sep 2026 09:54 | FAS1001 | M3 x 8 socket screw | SA2005 | 1105 | 3 | £0.0300 | £0.0900 | PCB mis-fit in housing | Jordan | 30 Sep 2026 09:54 | 30 Sep 2026 09:54 | |
| 30 Sep 2026 09:14 | Whole unit | Complete Drive motor unit | SA2002 | 1104 | 1 | £41.54 | £41.54 | Wrong firmware, board damaged on reflash | Jordan | 30 Sep 2026 09:14 | 30 Sep 2026 09:14 | |
| 29 Sep 2026 15:29 | PNE1004 | Push-in fitting 4mm | SA2004 | 1130 | 3 | £0.40 | £1.20 | Solder bridge on pads | Alex | 29 Sep 2026 15:29 | 29 Sep 2026 15:29 | |
| 29 Sep 2026 12:25 | FAS1004 | T-slot nut | SA2001 | 1099 | 8 | £0.12 | £0.96 | Cracked acrylic on fitting | Alex | 29 Sep 2026 12:25 | 29 Sep 2026 12:25 | |
| 29 Sep 2026 09:52 | FAS1004 | T-slot nut | SA2001 | 1099 | SA2001-0002 | 3 | £0.12 | £0.36 | Solder bridge on pads | Alex | 29 Sep 2026 09:52 | 29 Sep 2026 09:52 |
| 29 Sep 2026 08:40 | Whole unit | Complete Conveyor frame assembly | SA2001 | 1098 | SA2001-0006 | 1 | £31.84 | £31.84 | Failed final test, unrecoverable | Jordan | 29 Sep 2026 08:40 | 29 Sep 2026 08:40 |
| 28 Sep 2026 13:00 | FAS1001 | M3 x 8 socket screw | SA2001 | 1099 | SA2001-0002 | 3 | £0.0300 | £0.0900 | Dropped during handling | Alex | 28 Sep 2026 13:00 | 28 Sep 2026 13:00 |
| 28 Sep 2026 12:39 | FAS1004 | T-slot nut | SA2001 | 1098 | SA2001-0004 | 1 | £0.12 | £0.12 | Dry joint found at test | Jordan | 28 Sep 2026 12:39 | 28 Sep 2026 12:39 |
| 28 Sep 2026 11:22 | Whole unit | Complete Conveyor frame assembly | SA2001 | 1125 | SA2001-1125-03 | 1 | £31.84 | £31.84 | Wrong firmware, board damaged on reflash | Alex | 28 Sep 2026 11:22 | 28 Sep 2026 11:22 |
| 27 Sep 2026 16:39 | Whole unit | Complete Conveyor frame assembly | SA2001 | 1099 | SA2001-0001 | 1 | £31.84 | £31.84 | Failed final test, unrecoverable | Alex | 27 Sep 2026 16:39 | 27 Sep 2026 16:39 |
| 27 Sep 2026 16:13 | FAS1004 | T-slot nut | SA2007 | 1103 | SA2007-0010 | 6 | £0.12 | £0.72 | Laser cut out of tolerance | Sam | 27 Sep 2026 16:13 | 27 Sep 2026 16:13 |
| 26 Sep 2026 16:58 | ELE1003 | 24V power supply 60W | FG1007 | 1112 | FG1007-1112-01 | 1 | £14.50 | £14.50 | Wrong screw fitted | Sam | 26 Sep 2026 16:58 | 26 Sep 2026 16:58 |
| 26 Sep 2026 11:50 | Whole unit | Complete Sensor head | SA2005 | 1087 | 1 | £33.10 | £33.10 | Water damage in storage | Jordan | 26 Sep 2026 11:50 | 26 Sep 2026 11:50 | |
| 26 Sep 2026 10:00 | MET1002 | Aluminium extrusion 30 x 30 x 500 | FG1002 | 1115 | 1 | £6.50 | £6.50 | Cracked acrylic on fitting | Alex | 26 Sep 2026 10:00 | 26 Sep 2026 10:00 | |
| 25 Sep 2026 13:35 | FAS1001 | M3 x 8 socket screw | SA2001 | 1098 | SA2001-0006 | 3 | £0.0300 | £0.0900 | Wrong screw fitted | Jordan | 25 Sep 2026 13:35 | 25 Sep 2026 13:35 |
| 22 Sep 2026 13:15 | Whole unit | Complete Conveyor frame assembly | SA2001 | 1099 | SA2001-0003 | 1 | £31.84 | £31.84 | Failed pressure test, unit scrapped | Alex | 22 Sep 2026 13:15 | 22 Sep 2026 13:15 |
| 20 Sep 2026 12:02 | FAS1002 | M4 x 10 socket screw | SA2004 | 1083 | SA2004-0013 | 6 | £0.0400 | £0.24 | Cosmetic scratch on panel | Alex | 20 Sep 2026 12:02 | 20 Sep 2026 12:02 |
| 19 Sep 2026 12:31 | Whole unit | Complete Valve block | SA2004 | 1092 | SA2004-0005 | 1 | £45.96 | £45.96 | Housing cracked during assembly | Jordan | 19 Sep 2026 12:31 | 19 Sep 2026 12:31 |
| 19 Sep 2026 12:08 | FAS1004 | T-slot nut | SA2001 | 1098 | 1 | £0.12 | £0.12 | Wrong screw fitted | Jordan | 19 Sep 2026 12:08 | 19 Sep 2026 12:08 | |
| 19 Sep 2026 10:15 | FAS1002 | M4 x 10 socket screw | SA2004 | 1083 | 6 | £0.0400 | £0.24 | Bent pin on connector | Alex | 19 Sep 2026 10:15 | 19 Sep 2026 10:15 | |
| 18 Sep 2026 15:16 | PCB1001 | Controller PCB blank | SA2008 | 1097 | SA2008-0001 | 1 | £1.20 | £1.20 | Cracked acrylic on fitting | Sam | 18 Sep 2026 15:16 | 18 Sep 2026 15:16 |
| 18 Sep 2026 14:48 | Whole unit | Complete Valve block | SA2004 | 1089 | SA2004-0012 | 1 | £45.96 | £45.96 | Wrong firmware, board damaged on reflash | Jordan | 18 Sep 2026 14:48 | 18 Sep 2026 14:48 |
| 17 Sep 2026 15:05 | Whole unit | Complete Controller board assembly | SA2008 | 1097 | SA2008-0001 | 1 | £25.69 | £25.69 | Failed final test, unrecoverable | Sam | 17 Sep 2026 15:05 | 17 Sep 2026 15:05 |
| 16 Sep 2026 13:43 | MEC1004 | Ball bearing 608 | SA2001 | 1133 | SA2001-1133-01 | 1 | £0.35 | £0.35 | Cracked acrylic on fitting | Sam | 16 Sep 2026 13:43 | 16 Sep 2026 13:43 |
| 12 Sep 2026 16:40 | ELE1004 | Terminal block 2-way | SA2008 | 1097 | SA2008-0006 | 1 | £0.25 | £0.25 | Failed continuity check | Sam | 12 Sep 2026 16:40 | 12 Sep 2026 16:40 |
| 11 Sep 2026 14:32 | ELE1004 | Terminal block 2-way | FG1005 | 1116 | 3 | £0.25 | £0.75 | Cracked acrylic on fitting | Jordan | 11 Sep 2026 14:32 | 11 Sep 2026 14:32 | |
| 07 Sep 2026 16:35 | Whole unit | Complete Conveyor frame assembly | SA2001 | 1125 | SA2001-1125-01 | 1 | £31.84 | £31.84 | Housing cracked during assembly | Alex | 07 Sep 2026 16:35 | 07 Sep 2026 16:35 |
| 07 Sep 2026 15:35 | PCB1001 | Controller PCB blank | SA2008 | 1097 | SA2008-0003 | 2 | £1.20 | £2.40 | PCB mis-fit in housing | Sam | 07 Sep 2026 15:35 | 07 Sep 2026 15:35 |
| 04 Sep 2026 10:59 | Whole unit | Complete Controller board assembly | SA2008 | 1095 | SA2008-0017 | 1 | £25.69 | £25.69 | Wrong firmware, board damaged on reflash | Jordan | 04 Sep 2026 10:59 | 04 Sep 2026 10:59 |
| 03 Sep 2026 11:30 | ELE1010 | PLC controller | SA2003 | 1132 | 1 | £120.00 | £120.00 | Dropped during handling | Jordan | 03 Sep 2026 11:30 | 03 Sep 2026 11:30 | |
| 02 Sep 2026 15:00 | Whole unit | Complete Sensor head | SA2005 | 1105 | 1 | £33.10 | £33.10 | Wrong firmware, board damaged on reflash | Jordan | 02 Sep 2026 15:00 | 02 Sep 2026 15:00 | |
| 02 Sep 2026 12:13 | FAS1001 | M3 x 8 socket screw | SA2001 | 1098 | SA2001-0004 | 4 | £0.0300 | £0.12 | PCB mis-fit in housing | Jordan | 02 Sep 2026 12:13 | 02 Sep 2026 12:13 |
| 31 Aug 2026 10:00 | FAS1004 | T-slot nut | SA2001 | 1099 | SA2001-0003 | 1 | £0.12 | £0.12 | PCB mis-fit in housing | Alex | 31 Aug 2026 10:00 | 31 Aug 2026 10:00 |